Chifukwa chiyani kuwotcherera kotentha kwa chitoliro cha PE kuli kolakwika

Why is the hot melt welding of PE pipe defective

1.Analysis wa kuwotcherera zolakwika za PE chitoliro otentha Sungunulani welder

Makina owotcherera a chitoliro cha PE amagwiritsidwa ntchito poyika projekiti ya netiweki ya chitoliro.M'mimba mwake wa chitoliro chachikulu choperekera madzi ndi chachikulu kuposa 63mm ndipo makulidwe a khoma ndi akulu kuposa 5mm.Pamene kuwotcherera zinthu ngati chitoliro, pazipita madzi kuthamanga kwa maukonde chitoliro mkati 60m, ndi kuwotcherera mwatsatanetsatane akhoza kunyalanyazidwa.Komabe, mu ntchito yothandiza, chifukwa cha dera lamapiri.Ngati kuthamanga kwamadzi komwe kumafunidwa ndi malowa kuli kwakukulu kwambiri ndipo teknoloji yowotcherera sikokwanira, zolakwika zina zidzawonekera, kotero zimakhala zovuta kupititsa patsogolo ntchito yake ndi khalidwe lake ndikukumana nazo. zofunika pa ntchito.

1) Zowonongeka pakupanga kuwotcherera.

Nthawi zambiri, zolakwika za welded olowa kupanga makamaka chifukwa cha kupatuka mu crimping geometry ndi dongosolo, amene sangathe kukwaniritsa zofunikira.

Choyamba, ngati pali madontho kapena zinthu zakunja pa kuwotcherera kumapeto kwa nkhope, zimabweretsa kupatuka kwa makulidwe a khoma la kuwotcherera mbali zonse.Pankhani ya Kutentha kosagwirizana, padzakhala asymmetry kuzungulira mawonekedwe awotcherera, ndipo kukula kwake sikungagwirizane ndi malamulo oyenerera, monga notch, kusiyana ndi zolakwika zina.

Chachiwiri, ngati kumapeto kwa doko lakuwotcherera kumakhala konyowa panthawi yowotcherera, kuwotcherera kwa doko sikuwonekera komanso kulimba;Kapena pali nthunzi wamadzi, zomwe zimabweretsa zovuta zowotcherera komanso njira zotayikira.

Chachitatu, ngati ovality wa mipope welded sagwirizana ndi malamulo oyenerera, kudalirika kwa matako olowa sangathe kutsimikiziridwa, ndipo vuto la misalignment zidzachitika.

Chachinayi, ngati chitsulo chachitsulo chikusokonekera, kapena kusungunuka, kutentha kwa docking ndi kupanikizika kumakhala kochepa ndipo nthawi yowotcherera ndi yochepa, mawonekedwe a kuwotcherera adzachepetsedwa.Ngati liwiro lachitsulo liri mofulumira, kapena kutentha ndi kupanikizika kuli kwakukulu, kutalika kwa mawonekedwe otsekemera ndi okwera kwambiri kapena ochuluka kwambiri, omwe amachepetsa mwachinyengo gawo loyendetsa madzi ndikuchepetsa mapangidwe ake.

2) Vuto la Micro defect.

Zowonongeka zazing'ono ndizovuta zamawonekedwe azowotcherera, monga ming'alu, ming'alu, kulowa bwino ndi zina.

Choyamba, ngati mtundu wa kusungunula kotentha komwe amagwiritsidwa ntchito ndi akatswiri a zomangamanga ndi osauka kapena pali kusokonekera kwa kayendedwe kake, mipope ya matako imachepetsedwa.Mwachitsanzo, pamene kupatuka kwa kuthamanga kwa kuthamanga kuli kwakukulu kuposa 0.6g/10min, chilema cha mawonekedwe awotcherera chidzachitika.Ngati kutentha kusungunuka kuli kochepa kapena malo owotcherera ndi osauka, padzakhalanso ming'alu ya mawonekedwe awotcherera ndi ming'alu.

Chachiwiri, pakumanga kwenikweni, nkhope zomalizira za payipi sizifanana, kapena nkhope zakumapeto sizimangiriridwa mokwanira pogwiritsa ntchito mbale ya chotenthetsera, zomwe zimapangitsa kuti kuwotcherera bwino.

3) Zowonongeka zazing'ono.

Mu ntchito yowotcherera yeniyeni, chifukwa cha kutentha kwakukulu kwa kutentha kapena nthawi yayitali yotentha, chitolirocho chidzakhala oxidized ndi kuwonongeka.Pazovuta kwambiri, carbonization idzachitika, kenako kuwonongeka kwa zinthu.Kwa zovuta zowotcherera, zovuta zosiyanasiyana zimalumikizidwa.Ngati ogwira ntchito ndi amisiri alibe luso luso ndi udindo

Lingaliro lililonse laudindo, kulephera kugwira ntchito yoyenera malinga ndi magwiridwe antchito a zida ndi zofunikira zowotcherera pang'onopang'ono kumachepetsa uinjiniya wowotcherera.


Nthawi yotumiza: Aug-03-2021